Drone and RC airplane motors – everything you wanted to know but you were afraid to ask!

Today, let's have a nice talk about brushless electic motors we use in the RC hobby. Both on airplanes, as well as on drones. In this video we will discuss:

  • motor size
  • motor KV and rotation speed
  • KV versus KT as motor constants
  • stator and rotor
  • number of coils and poles
  • winding
  • phases
  • airflow and cooling
  • does a motor care about rotation direction
  • how to change the rotation direction of a motor
  • shaft and hub
  • mounting holes spacing
  • how not to fry your motor right away

Your first 7-inch FPV drone

I love 7-inch FPV drones and during the last year, they were my most used FPV gear. For freestyle, cinematic, cruising and long-range. I currently own 3 7-inch FPV drones and 4th one in the assembly process.
I think of myself as a 7-inch expert. I've wasted enough money and equipment to know what works and what does not work well with 7-inch propellers.

TBS Source One 7-inch FPV drone

If you are thinking about building your own 7-inch FPV drone, here are some tips that might save you a lot of time and a lot of money on wrongly chosen equipment.

The Frame

Of course, the frame is the most important part of a build. No matter if you will be building a freestyle or long-range rig, there is one thing that you have to know: Horizontally scaling 5-inch frame by making arms longer is a no-go. Longer arms require more stiffness and they also have to be thicker! The sweet spot is 6mm thick good quality carbon fiber. 5mm thick might work too but forget about 4mm or thinner arms. They will be too flexible and the whole quad will be in a state of a constant wobble!

Alfa Monster 7-inch FPV Frame

If you are looking for 7-inch frame recommendations, here are my choices: Team BlackSheep Source One with 7-inch arms, Alfa Monster and AlfaRC Fighter.

Propellers

Kind of obvious, right? The choice of good 7-inch propellers is not that big as one might imagine. Sure, you can buy some "inventions from 4 years ago for cheap" but believe me, they are not worth it. There are 3 types of modern 7-inch propellers that I find worth looking at in late 2019:

  • DAL T7056C – good for freestyle and thanks to aggressive pitch they are very dynamic. Can be used no longer flight, but this is not where they really shine.
  • HQProp Durable 7x4x3 V1S – a more aggressive version of 7×3.5×3 that in my opinion works much better than original. Slightly more pitch only helps during steady flight. They are rather for cruising than for freestyle.
  • GemFan FLASH 7042 – kind of good propeller, but don't get me wrong, you should try 7042 only if DAL or HQProp are too heavy for your motors. So if you have 2207 or 2306 you might try FLASH. If you have bigger motors, just go with DAL or HQProp.

Motors

Brotherhobby Avenger V2 2507

Probably the most often made mistake by the "7-inch virgins" are too small motors. Beginners think that putting the same motors that work great with 5-inch propellers on a 7-inch frame is a good idea. OK, maybe sometimes they lower the KV. This will not work. I know. I tried that by myself and only wasted some money and a lot of time and nerves.

What you need are big motors. In a size of 2506-2507. 2208 might work as well and 2508 is rather the max size that makes sense.

On the KV size, the rule of thumb is that on 4S you should aim at 1500-1500KV and on 6S at 1200KV. Those values give a nice compromise between efficiency and raw power. Of course, this is only a rule of thumb and when needed you might choose higher KV. For example, my 7-inch freestyle drone uses 1700KV on 4S motors.

My recommendation is rather simple: for now, there is only one motor that comes is wide enough KV range and it's called BrotherHobby Avenger v2 2507.

Everything else

For the rest of the equipment, you can choose whatever you want. Any equipment will work and you do not have to match it to the propeller size. My choices are:

Ohm’s Law for beginners

Yes, Ohm's Law for beginners, not for dummies. I do not want to offend anyone and if you are interested in things like Ohm's Law, you are clearly not a dummy.

In this video, we will talk briefly about what Ohm's Law is and how it influences everything connected with electricity. That it describes the relationship between voltage and current. That when you increase the voltage, you increase the current as well. And that voltage and current combined together give you power! And that doubling the volatge, you increase the power 4 times!

Manage your OpenTX trims like a PRO!

Almost all RC radio transmitters (Jumper, FrSky, Nirvana and all other OpenTX radios) have trims. When flying classical airplanes, their usage is obvious: you trim your airplane with trims. When using any flight controller or stabilization, they immediately become useless. Trimming has to happen on flight controller (INAV, Betaflight, Pixhawk, Ardupilot), not on the radio itself. Luckily OpenTX allows you do some tricks with trims:

  • disable trims so they will not accidentally break anything
  • use trims as 2 position switches and assign them to any radio channel
  • use trim to reset flight and timers in OpenTX

How to setup INAV on a flying wing – video tutorial – GPS, Baro and Compass

  • Do you need a barometer on a flying wing with INAV?
  • Do you need a compass/magnetometer on a flying wing?
  • How to set up a GPS unit and which protocol should you use?
  • Do advanced tuning and set up a return to home, banking angles, landing procedures etc.
  • Configure the most important GPS related flight modes: PosHold, AltHold, and RTH
  • some extra tips and tricks like Galileo support for GPS