A very cool, futuristic looking, 3D printed quadcopter frame

I love this part of me being a creator and an influencer, where I can show you some amazing things created by other people. And today, the joy is double, because it is an extremely cool frame designed by a guy from Spain that goes under the nickname of Micrathene FPV.

3-inch 3d printed FPV drone frame

What it is? Well, like I mentioned, it is a fully 3D printed 3″ FPV frame with a place for a GPS, FPV camera and (yes, I’m not joking on that) camera tilt! There is enough space inside for a servo and a camera mount is pivoting by default.

3-inch 3d printed FPV drone frame

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3D Printed Impeller Fan aka Centrifugal Blower

I have a 3D printer and some CAD skills, as well as basic engineer training. I never studied fluid dynamics, but I also never studied running a website or how to be a father, but here I am.
Anyhow, I want to put an impeller fan (yes, not a turbo) on an airplane and use it as a propulsion system. After a few days with CAD software, I came up with a small 3D printed impeller fan that hopefully will be strong enough to make airplanes fly…
The centrifugal fan is power from a “standard” drone brushless motor and a standard RC ESC. It sounds terrific!

Turboplane aka squirrel-cage propulsion

Today it’s time for the next brave step: to maiden this awkward airplane powered by a impeller centrifugal fan and check if it works. To be honest, I’m not that optimistic about it… The efficiency of 3D printed squirrel-cage fan is non-existent and the whole setup generates only around 200g of thrust. In theory, it should be enough to make the airplane fly, but I’m not so sure about it…

DIY 3D Printing Filament Dryer / Dehumidifier / Dry Box

The wet filament is a bad filament. 3D printers hate them since during melting the filament water that it contains turns into steam, expands and creates holes, bulges and other distortions and problems in a print. So filaments are more sensitive to moisture: TPU or Nylon. But even PLA might absorb water if it is kept in a humid environment for a long time. The solution is simple: DIY filament dehumidifier (also knows as filament dryer or dry box) made from the storage box, hygrometer, silica gel as a water absorbent and some window seals. The results are amazing!

3D printed FPV tricopter drone

Who could have imagined that tricopters can be so much fun? For sure they are interesting devices that lost a lot of "market" when quadcopters gained extra torque and plenty of reaction moment to do fast yaw turns. Almost no one flies them now. Too bad… And good luck if you want to buy a tricopter frame for 5-6 inch propellers. There is almost nothing on the market right now!

Luckily, we are living in interesting times, and everyone with few hundred dollars can get a 3D printer and make whatever he wants (right, if it was that simple…). Thanks to this, I give you a 3D printed tricopter frame designed to use miniquad parts: 2205 motors, 5 inch propellers and 9 gram servo:

STL files can be downloaded from Thingiverse

Presented setup:

Flight controller runs INAV 2.0.1

3D Printed Tricopter, part 1

In the last two weeks, I had plenty of time to sit in front of Fusion 360 to design a few things, but no time to 3D print anything. As a result, I have a couple of almost ready projects. Yesterday I showed you 3D Printed Dualcopter Reloaded. Today I will show you 3D printed tricopter drone. Tomorrow? Who knows…

Last year I have designed and made a fully printable quadcopter frame called Isando. It was fun, but well… There are plenty quadcopter frames over there. Cheap and much stronger than anyone can print at home. But Tricopters? Good luck with that.

3D Printed Tricopter Drone

I've taken some of the parts of Isando Quadcopter frame, designed some more and here it is.

3D Printed Tricopter Drone

3D Printed Tricopter Drone

The most important part of any tricopter is, of course, the tail motor tilting mechanism. I had the following options:

  • no bearings, just bushings
  • single bearing and using the servo as a second support point
  • two bearing and the servo is used only as a torque source, not support point

Guess which option I've chosen? Right… The tail will be quite heavy, so to somehow help with that, the rear motor has enough space to use 5-inch or 6-inch propeller. And the rest? The rest is quite standard:

  • Standard FPV camera in the front
  • 30.5mm hole spacing flight controller in a middle
  • video transmitter and radio receiver just behind the flight controller
  • ESCs on arms
  • 5-inch props in front
  • 5 or 6-inch props in the back

3D Printed Tricopter Drone

Of course, I will share STL files but only after I will print and assemble this thing. So please wait a little longer.

3D Printed Dualcopter Reloaded #1

The first generation of my 3D Printed Dualcopter was not the best. It was flying. Somehow. Poorly. Crashed. But for a moment it was flying alright.

3d printed dualcopter

I'm slowly designing the second generation of Dualcopter. This time smaller in scale since instead of 10-inch propellers, it will be using 5-inch ones. And smaller 2205 motors. And some carbon fiber to support 3D printed elements and hopefully give it a little more structural strength.

3d printed dualcopter

The general idea is as follows:

  • "Structure" will be provided by two vertical carbon pipes
  • Motors and propellers will be in a duct. Not EDF, but almost. The idea is not to get more efficiency but to guide the air to the control surfaces. The goal is to have some control during descend too. Version without duct had none
  • Upper motor will be 2205 2300KV with 5×3 3 bladed propeller
  • Lower motor will be 2205 2600KV with 4×4 3 bladed propeller
  • Lower prop will be working in the already accelerated air so it needs more pitch speed. More RPM and higher pitch = higher pitch speed
  • 4S battery on top to move the center of gravity far from control surfaces to give them plenty of torque
  • 2 9g servos
  • flight controller running INAV

3d printed dualcopter

And that is more or less all… Will it work better than the previous one? I hope so 🙂

DIY Moxon antenna for TBS Crossfire and FrSky R9M

Moxon antenna in layman terms, it’s probably a simplest linearly polarized directional antenna. It’s like a bent halfwave dipole with a bent reflector in a back. Think about it as a very simplified Yagi antenna. It does not have much gain but has very good backward rejection. And thank’s to a simplicity, Moxon is super easy to build at home. And I’m proud of radio carrying handle snap mount. I think I did a good job over here.

I’ve built mine with some 3D printed parts, 0.8mm copper welding wire, 22cm of RG174 coax and RP-SMA plug. And some glue of course! Result? It’s definitely directional 🙂 I’m not using it very often, but it’s small enough to be taken everywhere where I take my X10S.

3D printed racing drone, part 3

It is done. It is alive. My 3D printed FPV racing drone works. A few weeks ago I finally flight tested my design and it works! Even better than expected, since I survived the experience without a scratch. OK, I did not crash it yet, but give me some time for that too….

3d printed fpv racing drone

And I have a cool name for it: Isando which means hammer in Zulu. Kind of fits, right?

Ah, STL files are available on Thingiverse of course.